August 25, 2009

How to construct productivity charts

Productivity of a milling operation is directly proportional to the axial depth of cut, radial width of cut, spindle speed and chip load. Traditionally, the industry uses machinability data handbooks as a reference to select cutting conditions leading to a safe but conservative operating point. The most optimum cutting condition; however, can only be obtained by determining the limiting cutting conditions based on workpiece material properties, machine rigidity, cutting tool properties, rigidity of tool/work holding system and spindle capacity. One extremely powerful method to tune cutting conditions for optimum production is dynamic analysis.